Infrastructure
Melting Facilities | |
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Induction Melting Furnace | Induction furnace with control panel(medium frequency), 0.5 MT-450KW, 1.5MT-1000KW & 3.0MT 2200KW Pouring Laddle, Treatment Laddle, weighing balance |
Power Backup | Own Grid with sanctioned & Installed capacity 4850 KVA, connected with JVVNL – Bhiwadi, with control of power factor panels, to save the energy consumption. Power supply is available for 24 Hours. No interruption & power failure, except any unavoidable natural circumstance. |
Moulding | |
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Moulding Process | Machine moulding green Sand Process with Reclamation Sand Plant 10 Ton / Hour |
Equipment's | Moulding machine with air compressor 2 Set Iron Separator 1 Set Mould Boxes 130 Set Mould hardness Tester 2 Set High speed Sand Mixer 2 Nos (Capacity 350 Kgs) Core Sand Muller 300Kg |
High speed Sand Mixer / Shot Blasting | 350 Kg |
Core Shop | Shell core shooter 04 Nos and Cold box 01 Nos |
EOT Crane | 3 Ton – 9 Nos, 5 Ton – 2 Nos, 7 Ton – 1 No. 10 Ton – 1 No. 15 Ton – 01 No. |
Heat treatment | |
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Oil fired furnace | OIL fired with water quenching tank SIZE 312X248X180 cm/6.0 MT |
Pattern shop / Methoding | |
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Pattern Manufacturing | Surface Plate - 1000 X 1000 MM, WITH STAND, BAGSON - 60cmx 60cm Height Gauge - 0 – 600 mm; 24" MUTUTOYO – 60cm Vernier Caliper - 0 – 600 mm; 24" MUTUTOYO - 30cm Slip Gauge, Radius gauge etc - RADIUS GAUGE R1 TO R25; SUMIT; |
Fettling | |
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Grinders | Grinder 41Nos (Bench, Swing frame, Pencil, hand) |
Shot Blasting Machine | 4 Set |
Machining | |
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Machine Shop | CNC 3 Nos, Lathe 10 Nos Milling machine 01Nos Radial Drill machine 2Nos and SPM drill machine 01 Nos. Machining Inhouse & Out sourced at approved service providers. |
Lab | |
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Chemical Analysis | Optical Emission Spectrometer (Brucker), Carbon Sulphur Determination Apparatus with Accessories, Chemical Balance, Muffle Furnace with Automatic Temperature Control, Hot Plate, Electric Oven, Barometer, Hydrometer, Polishing Machine, C E Meter |
Physical Laboratory | Universal Testing Machine with software, Brinell hardness Test Machine with Standard Testing Block, Metallurgical Microscope with Image Analyser Minimum Magnification of 100X, Polishing Machine, Charts and Tables for Nodule Count |
Sand Testing Facilities | Sieve Set, Sieve Shaking machine, Rapid Moisture Tester, Permeability Meter, SAND WEIGHING BALANCE, Sand Rammer, Sand Rammer Base Block, Electric Oven, Compressive Strength Testing Machine, Shatter Index Testing machine, Magnetic stirrer, clay washer, HTS Testing Machine, Core Gas Determinator |
MPI test | MPI testing facilities. |
Inspection | |
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Inspection Instruments | Inspection Gauges & Jigs |